transmission fluid CHEVROLET AVEO 2002 Service Repair Manual

Part D: Recommended Fluids
and Lubricants
Fluids and lubricants identified below by name, part
number or specification may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM Standard
GM6094M and displays the
American Petroleum Institute
Certified for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on page 5-15.
Engine Coolant50/50 mixture of clean, drinkable
water (preferably distilled) and good
quality Ethylene Glycol Base Coolant
(GM Part No. U.S. 12378560,
in Canada 993089) and conforming
to GM Specification 1825M or
recycled coolant conforming to
GM Specification 1825M.
SeeEngine Coolant on page 5-23.
Usage Fluid/Lubricant
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake fluid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Power Steering
SystemDEXRON
®-III Automatic
Transmission Fluid.
Automatic
TransaxleAutomatic Transaxle Fluid ESSO
LT 71141 or TOTAL ATF H50235.
Manual
TransaxleGM Goodwrench Synthetic
Manual Transmission Fluid
(GM Part No. U.S. 12346190,
in Canada 10953477) or equivalent
SAE 75W-85 GL-4 gear oil.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241,
in Canada 10953474).
6-26

Tires (cont.)
If a Tire Goes Flat.......................................5-66
Inflation - Tire Pressure................................5-59
Inspection and Rotation................................5-60
Uniform Tire Quality Grading.........................5-63
Wheel Alignment and Tire Balance.................5-64
Wheel Replacement.....................................5-64
When It Is Time for New Tires......................5-61
Matching Transmitter(s) to Your Vehicle............... 2-5
To Use the Engine Coolant Heater....................2-21
Top Strap......................................................1-38
Top Strap Anchor Location...............................1-40
Torque Lock...................................................2-30
Towing
Recreational Vehicle.....................................4-29
Towing a Trailer..........................................4-37
Your Vehicle...............................................4-29
Transaxle
Fluid, Automatic...........................................5-21
Fluid, Manual..............................................5-21
Transaxle Operation, Automatic.........................2-22
Transaxle Operation, Manual............................2-26
Transmission, Transaxle, Transfer Case Unit
Repair Manual............................................7-11
Transportation Options...................................... 7-8
Trip Odometer................................................3-19
Trunk............................................................2-10
Turn and Lane-Change Signals.......................... 3-5
Turn Signal/Multifunction Lever........................... 3-5U
Underbody Flushing Service.............................6-23
Understanding Radio Reception........................3-43
Uniform Tire Quality Grading............................5-63
United States – Customer Assistance.................. 7-4
Used Replacement Wheels..............................5-65
Using an MP3 CD..........................................3-39
Using Cleaner on Fabric..................................5-77
Using the Rear Door Security Lock..................... 2-9
V
Vehicle
Control........................................................ 4-6
Damage Warnings........................................... iv
Loading......................................................4-32
Parking Your...............................................2-31
Symbols......................................................... iv
Vehicle Data Collection and Event Data
Recorders.................................................... 7-9
Vehicle Identification
Number (VIN).............................................5-83
Service Parts Identification Label...................5-84
Vehicle Storage..............................................5-39
Ventilation Adjustment......................................3-15
Visor Vanity Mirror..........................................2-14
Visors...........................................................2-14
13

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identified below by name, part
number, or specification may be obtained from
your dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM Standard
GM6094M and displays the
American Petroleum Institute
Certified for Gasoline Engines
starburst symbol. GM Goodwrench
®
oil meets all the requirements for your
vehicle. To determine the proper
viscosity for your vehicle’s engine,
seeEngine Oil on page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water (preferably distilled) and good
quality Ethylene Glycol Base Coolant
(GM Part No. U.S. 12378560, in
Canada 993089) and conforming to
GM Specification 1825M or recycled
coolant conforming to GM
Specification 1825M. SeeEngine
Coolant on page 5-22.
Usage Fluid/Lubricant
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake fluid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Power Steering
SystemDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specification”
on the label.
Automatic
TransaxleUse only T-IV Automatic
Transmission Fluid
(GM Part No. U.S. 88900925, in
Canada 22689186). SeeAutomatic
Transaxle Fluid on page 5-19.
Manual
TransaxleGM Goodwrench
®Synthetic Manual
Transmission Fluid
(GM Part No. U.S. 12346190, in
Canada 10953477) or equivalent
SAE 75W-85 GL-4 gear oil.
6-25

2006 TRANSMISSION
Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Fastener Tightening Specifications
Application
Specification
MetricEnglish
Check Valve Spring Bolts6.5 N.m57 lb in
Control Cable Adjusting Nut8 N.m71 lb in
Damping Block Connection Nut and Bolt80 N.m59 lb ft
Differential Case-to-Differential Ring Gear Bolt102 N.m75 lb ft
Drain Plug17 N.m13 lb ft
Fluid Cooler Inlet Pipe Bolt9 N.m80 lb in
Fluid Cooler Inlet Pipe Fitting Nut35 N.m26 lb ft
Fluid Cooler Rear Outlet Pipe Clip Bolt9 N.m80 lb in
Fluid Cooler Rear Outlet Pipe Fitting Nut35 N.m26 lb ft
Front Outlet Pipe Clip Bolt9 N.m80 lb in
Front Outlet Pipe Union Bolt35 N.m26 lb ft
Input Speed Sensor Retaining Bolt5.4 N.m48 lb in
Manual Detent Spring Bolt9.8 N.m87 lb in
Manual Valve Lever Shaft Nut12 N.m106 lb in
Lower Transaxle-to-Engine Retaining Bolts73 N.m54 lb ft
Lower Transaxle-to-Engine Retaining Bolts31 N.m23 lb ft
Lower Transaxle-to-Engine Retaining Bolts21 N.m15 lb ft
Oil Pan Bolts7 N.m62 lb in
Oil Pump Bolts25 N.m18 lb ft
Oil Reservoir Lock Plate Bolts5.4 N.m48 lb in
Oil Strainer Bolts9.8 N.m87 lb in
Output Speed Sensor Retaining Bolt7.4 N.m65 lb in
Park/Neutral Position Switch Bolts5.4 N.m48 lb in
Parking Lock Pawl Bracket Bolts7.4 N.m65 lb in
Planetary Ring Gear Nut-Maximum29 N.m22 lb ft
Planetary Ring Gear Nut-Standard9.8 N.m87 lb in
Rear Mounting Bracket Bolts60 N.m44 lb ft
Screw Plugs7.4 N.m65 lb in
Shift Control Lever Assembly Mounting Bolts8 N.m71 lb in
Shift Solenoid Valve Bolts11 N.m97 lb in

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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TRANSMISSION GENERAL SPECIFICATIONS
Transmission General Specifications
Washer Thickness
Shim Thickness
Stator Shaft Bolts25 N.m18 lb ft
TCM Retaining Bolts5 N.m44 lb in
Torque Converter Bolts45 N.m43 lb ft
Transaxle Apply Clamp Bolt5.4 N.m48 lb in
Transaxle Case Plate Bolt9.8 N.m87 lb in
Transaxle Housing Bolts29 N.m22 lb ft
Transaxle Rear Cover Bolts25 N.m18 lb ft
Unions25 N.m18 lb ft
Upper Transaxle Mounting Bracket Bolts60 N.m44 lb ft
Upper Transaxle-to-Engine Mounting Bolts73 N.m54 lb ft
Valve Body Bolts11 N.m97 lb in
Application
Specification
MetricEnglish
MakerAISIN
Type or Model81-40LE
Gear Ratio - 1st2.875:1
Gear Ratio - 2nd1.568:1
Gear Ratio - 3rd1.000:1
Gear Ratio - 4th0.697:1
Reverse2.300:1
Final Drive Ratio3.750:1
Oil Capacity5.6L5.9 qt
Transmission Fluid Type
T-IV Automatic Transmission Fluid (GM
Part No. U.S. 88900925, in Canada
22689186)
MetricEnglish
0.95 mm0.0374 in
1 mm0.0394 in
1.05 mm0.0413 in
1.1 mm0.0433 in
1.15 mm0.0453 in
1.2 mm0.0472 in
Specification

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:16 PMPage 2 © 2005 Mitchell Repair Information Company, LLC.

FLUID CAPACITY SPECIFICATIONS
Fluid Capacity Specifications
SHIFT SPEED
Fig. 1: Economic Mode (1.4/1.5L SOHC)

Courtesy of GENERAL MOTORS CORP.
Application
Specification
MetricEnglish
Transmission Fluid-Drain and Refill2.1L2.2 qt
Transmission Fluid-Dry Fill - 1.4L/1.5L/1.2L SOHC5.6L5.9 qt
Transmission Fluid-Dry Fill - 1.4L DOHC5.8L6.2 qt

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:16 PMPage 5 © 2005 Mitchell Repair Information Company, LLC.

CONNECTOR END VIEWS
Automatic Transmission Connector
2Select Control Lever Assembly
3Bolt
4Cable Fastener
5Clamp
6E-Ring
7Bolt
8Select Control Cable
9Shift Program Switch
10Shift Indicator Lamp
Connector Part InformationYazaki 7283-1407-40
10-Way (GY)
PinWire ColorCircuit No.Function
1PU898Transmission Fluid Temperature Sensor
Signal
2PK1224Timing Valve Control
3RD1226Pressure Control Solenoid Control
4D-BU1225Torque Converter Clutch Solenoid Control
5L-GN1222Shift Solenoid 1 Valve Control
6OG/BK586Transmission Fluid Temperature Sensor Low
Reference
7--Not Used
8YE/BK1227Low Reference
9--Not Used

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:17 PMPage 29 © 2005 Mitchell Repair Information Company, LLC.

Transmission Control Module (TCM) B
Connector Part InformationAMP 1318756-1
24-Way F 025/090 SER 26POS PLUG ASSY (WH)
PinWire ColorCircuit No.Function
1BK/WH51Ground
2YE/BK1227Low Reference
3--Not Used
4RD1226Pressure Control Solenoid Control
5D-BU1225Torque Converter Clutch Solenoid Control
6PK839Ignition 1 Voltage
7YE710CAN Serial Data Low
8-10--Not Used
11PU898Transmission Fluid Temperature Sensor
Signal
12OG/BK586Transmission Fluid Temperature Sensor Low
Reference
13--Not Used
14PK1224Timing Valve Control
15YE/BK1223Shift Solenoid 2 Valve Control
16L-GN1222Shift Solenoid 1 Valve Control
17PU1807CAN Serial Data High
18-22--Not Used
23BK/WH51Ground
24OG440Battery Positive Voltage

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:17 PMPage 33 © 2005 Mitchell Repair Information Company, LLC.

DIAGNOSTIC INFORMATION AND PROCEDURES
DIAGNOSTIC CODE INDEX
DIAGNOSTIC CODE INDEX
1Differential Pinion Thrust Washer
2Differential Pinion Gear
3Differential Side Gear Thrust Washer
4Differential Side Gear
5Pin
6Differential Pinion Shaft
7Oil Seal
8Side Bearing Outer Race
9Tapered Roller Bearing
10Differential Case
11Differential Ring Gear
12Tapered Roller Bearing
13Side Bearing Outer Race
14Shim
15Oil Seal
DTCDescription
DTC P0562 (Non-Europe or N. American Emissions) ** MULTIPLE VALUES **
DTC P0562 (European and N. American Emissions) ** MULTIPLE VALUES **
DTC P0563 (Non-Europe or N. American Emissions) ** MULTIPLE VALUES **
DTC P0563 (European and N. American Emissions) ** MULTIPLE VALUES **
DTC P0601 or P1790 (Non Europe or N. American Emissions) ** MULTIPLE VALUES **
DTC P0601 or P1790 (European and N. American Emissions) ** MULTIPLE VALUES **
DTC P0604 (Non Europe or N. American Emissions) ** MULTIPLE VALUES **
DTC P0604 (European and N. American Emissions) ** MULTIPLE VALUES **
DTC P0705 (Non Europe or N. American Emissions) ** MULTIPLE VALUES **
DTC P0705 (European and N. American Emissions) ** MULTIPLE VALUES **
DTC P0706 (Non Europe or N. American Emissions) ** MULTIPLE VALUES **
DTC P0706 (Europe or N. American Emissions) ** MULTIPLE VALUES **
DTC P0711 DTC P0711Transmission Fluid
Temperature (TFT) Sensor Circuit
Performance
DTC P0712 (Non Europe or N. American Emissions) ** MULTIPLE VALUES **
DTC P0712 (European and N. American Emissions) ** MULTIPLE VALUES **
DTC P0713 (Non Europe or N. American Emissions) ** MULTIPLE VALUES **
DTC P0713 (European and N. American Emissions) ** MULTIPLE VALUES **

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
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Thursday, July 16, 2009 1:17:18 PMPage 41 © 2005 Mitchell Repair Information Company, LLC.

REPAIR INSTRUCTIONS
TRANSMISSION FLUID TEMPERATURE SENSOR REPLACEMENT
Removal Procedure
1. Drain the transaxle fluid from the transaxle. Refer to Draining Transmission Fluid.
DTC P0977 Shift Solenoid 2 (SS2) Open or Short
to Power
DTC P1701 or P1792 (Non Europe or N. American Emissions) ** MULTIPLE VALUES **
DTC P1701 or P1792 (European and N. American Emissions) ** MULTIPLE VALUES **
DTC P1702 (Non European or N. American Emissions) ** MULTIPLE VALUES **
DTC P1702 (European and N. American Emissions) ** MULTIPLE VALUES **
DTC P1781 Malfunction of Engine Speed Signal
DTC P1791 (European and N. American Emissions) ** MULTIPLE VALUES **
DTC P1791 (Non Europe or N. American Emissions) ** MULTIPLE VALUES **
DTC P2769 Torque Converter Clutch (TCC)
Electrical (Ground Short)
DTC P2770 Torque Converter Clutch (TCC)
Electrical (Open or Short to Power)
DTC U0401 TCM Received Invalid Data from
ECM
DTC U2105 (Non Europe or N. American Emissions) ** MULTIPLE VALUES **
DTC U2105 (Europe and N. American Emissions) ** MULTIPLE VALUES **
IMPORTANT: The Transmission Fluid Temperature (TFT) sensor is incorporated into the
wiring harness assembly. The harness and sensor have to be replaced as an
assembly

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:18 PMPage 43 © 2005 Mitchell Repair Information Company, LLC.